Thermoforming for the automotive industry

  • Custom design that secures and protects automotive parts during handling and transport.
  • Optimizes stacking, reduces damage, and improves space utilization in containers and racks.
  • Reusable industrial materials that withstand repetitive cycles and heavy loads.
  • Facilitates WIP, Kanban processes, and assembly lines under JIT schemes.
Thermoformed ESD dunnage tray for the automotive industry

Thermoformed packaging for the automotive industry

Designed to protect and precisely hold components during transport, storage, and in-plant use, preventing damage and unwanted movement. Its custom design optimizes stacking and logistical space utilization, reducing costs and waste. Manufactured in high-resistance plastics, they withstand repetitive cycles and demanding industrial conditions, making them ideal for returnable systems. Furthermore, they easily integrate into production processes such as WIP, Kanban, and assembly lines under Just-In-Time schemes, improving operational efficiency.

Electrostatic Properties

Conductive or dissipative properties that control the accumulation and discharge of static electricity, protecting sensitive components during handling, assembly, and transport.

Rigidity and Protection

High structural rigidity and mechanical resistance that provides support for automotive products. Ideal for moving product from one assembly line to another.

Automotive trays

In the automotive industry, thermoformed dunnage trays are used to transport electrical harnesses, handles and plastic components, electronic modules (ECU), sensors, and other critical vehicle elements. Their custom design keeps each part fixed and protected, preventing tangling, scratches, vibrations, and damage during transport, storage, and internal flow within the plant, which improves logistical efficiency and reduces waste throughout the production process.

Thermoformed automotive tray for wire harnesses

Harnesses

The thermoformed tray keeps the harnesses organized and separated, preventing tangling and damage to the connectors.

ESD automotive tray for electronic components

Electronic modules

Provides precise support and stability, reducing vibrations and risk of damage during handling and internal logistics.

Thermoformed automotive tray for components

Components

Its custom design protects visible surfaces, prevents scratches, and ensures orderly transport between processes.

FAQ

Automotive Trays: FAQs

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What is thermoformed dunnage?

A tray or internal package custom-designed for an auto part to hold, separate and protect it during shipping, storage and line-side delivery.

Are automotive trays reusable?

Yes. We make them from industrial materials that withstand repeated cycles and heavy loads, for returnable systems between supplier and plant.

Do you make dunnage with ESD properties?

Yes. For electronic modules and sensors we make conductive or dissipative trays that control static electricity. Learn more about our ESD trays.

What parts are shipped in these trays?

Wire harnesses, electronic modules, handles, plastic components and parts with Class A surfaces that must not be scratched.

Can the trays fit my containers and racks?

Yes. We design the tray to optimize stacking and space in your containers and racks, and for WIP, kanban and JIT processes.

Quality and food-safety certificationsWe manufacture to international standards.

ISO 9001:2015FSSC 22000SMETA

Have a thermoformed packaging project?

Tell us about your product and our engineering team will help you design the right packaging.

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